SLA & SLS 3D Printing for Functional Prototypes
Printed parts that survive a fit check, a user trial or a fixture on the line — reviewed for print orientation before anything is built.
STL, STEP or OBJ · 1 pc minimum · NDA on request
3D printing facts
Three processes, three different jobs
The choice is driven by surface finish, toughness and how the part will be handled — not by which machine is free.
| Process | Best for | Tolerance | Min wall | Lead time |
|---|---|---|---|---|
| SLA Stereolithography, resin | Cosmetic shells, fine detail, clear parts, master patterns for casting | ±0.1 mm | 0.6 mm | 2–4 days |
| SLS Selective laser sintering, nylon | Snap fits, living hinges, brackets, ducts and parts that get handled | ±0.15 mm | 0.8 mm | 3–5 days |
| FDM Fused deposition, filament | Large fixtures, jigs and early form checks where cost dominates | ±0.3 mm / ±0.5% | 1.2 mm | 2–4 days |
Tolerances apply to features above 10 mm and are confirmed per part after the print orientation is agreed. Layer height can be reduced for a smoother surface at extra cost.
The honest answer, before you spend
Printing is cheaper until the material or the tolerance becomes the point. Both columns below come from the same review.
- The geometry is still changing and every iteration costs a setup.
- The part has internal channels, lattices or undercuts a cutter cannot reach.
- You need five versions of the same housing for a user test next week.
- Weight matters more than strength — a hollow printed shell beats a solid block.
- The part is a master pattern for silicone casting or vacuum forming.
- The drawing calls a real alloy: 6061, 316 stainless, POM, PEEK.
- A bore, a flatness or a position callout decides whether it assembles.
- Threads will be used more than a handful of times.
- The part has to pass a drop, pressure or temperature test.
- Surface finish is specified as Ra and will be measured.
A common route is to print the first article for fit, then machine the same geometry for the functional test. We quote both lines together so the comparison is visible before you choose.
What the part is made of, and what happens after
Resins and powders are stocked in the region; specialities are ordered against the job.
| Material | Process | Typical use |
|---|---|---|
| Standard resin | SLA | Form studies, visual models |
| Tough / PC-like resin | SLA | Housings, clips, functional shells |
| Clear resin | SLA | Light guides, lenses, fluid paths |
| High-temp resin | SLA | Air ducts, heat shields, moulds |
| PA12 nylon | SLS | Brackets, ducts, living hinges |
| PA12 glass-filled | SLS | Stiff structural parts |
| TPU powder | SLS | Gaskets, grips, soft-touch parts |
| ABS / ASA / PETG | FDM | Jigs, fixtures, large form checks |
Post-processing
- Support removalHand-finished, no marks on cosmetic facesAll
- Bead blastingUniform matte surfaceSLA / SLS
- Primer + paintRAL or Pantone match, matte or glossSLA / SLS
- DyeingBlack as standard, other colours on requestSLS
- Inserts & tappingHeat-set inserts, M3 and aboveSLA / SLS
- Clear coatUV protection and depth on clear partsSLA
From file to finished part in four steps
Orientation and support strategy are decided before the build starts, not after it fails.
- Day 0
File check + quote
Mesh checked for errors, wall thickness and build size. The process is recommended, not assumed.
- Day 1
Print
Oriented for the cosmetic face, nested and built at the partner factory. Photos on request.
- Day 2–4
Post-process
Supports removed, surfaces finished, then primer, paint, dye or inserts as specified.
- Day 4–5
Check + ship
Key dimensions checked against the drawing, photos taken, parts packed and shipped.